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Aluminum Melting Casting

Tilting Aluminum Scrap Melting Furnace (Gas Heating)

Gas smelting furnace is a furnace used for smelting and holding non-ferrous metals such as copper, aluminum and zinc,etc. The main fuel is natural gas, liquefied petroleum gas or diesel. Mainly used for smelting of scrap metal recycling and separation of aluminum dross.

According to the different capacity, it can be divided into crucible furnace, converter furnace, reverberatory furnace.

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Regenerative Combustion System (Natural Gas)

The company’s products have the following technologies to achieve good energy-saving purposes and stability.
A :Air-fuel ratio; the ratio is mixed and matched in the gun and then sprayed out for combustion. It will not burn excessively and will not be drawn back into the heat storage channel to cause secondary combustion, resulting in short life of the heat storage barrel and heat storage ball. (Most of the traditional and existing ones on the market are insufficiently burned, and the waste heat recovery hot gas cannot be completely recycled, especially many equipments are mixed and matched in the furnace, which is also one of the unsafe factors)
B :Waste heat recovery: The normal temperature in the furnace is 1150°C. After being recovered by our technology, the exhaust gas temperature is below 180°C, and the temperature of the remaining heat energy is recovered into the regenerative barrel for combustion-supporting air preheating. (Our technology The key: to fully recover the waste heat and reuse it) (traditional exhaust gas temperature is above 250°C, and the temperature of the outer wall of the heat storage barrel is too high to be touched by hand)
C: Furnace pressure control: In the process of waste heat recovery, because of full combustion and reasonable ratio, all fans are equipped with frequency conversion. When the furnace pressure is too high, the induced air is increased, and the excess furnace pressure is drawn back to the heat storage barrel for preheating , so it will not spew fire or emit black smoke, and the furnace door does not need to leave a pressure relief port.
D :Three-way valve technology; the opening and closing cylinder of high-temperature-resistant steel will not cross air, and the maintenance rate is extremely low (the traditional four-way valve is rotated, and the cross-wind causes energy consumption, the maintenance rate is very high, and the high-altitude maintenance is very low. trouble)
E :safety performance: Safety is no small matter. Our safety factor configuration is the most important. We have more valves than others, and we also have one more set (installed with two sets of shut-off valves and one set of natural gas filter valves) and with It has a safety automatic detection function. It will automatically detect in three seconds when it is turned on. If there is any abnormality, the gas will be cut off immediately and the alarm will sound immediately. At the same time, the problem will be displayed on the PLC microcomputer

Capacity

Standard Model: from 5T to 85T

Can Be Customized

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